Unlock Peak Performance with Robato Systems' Condition Monitoring Services

Revolutionize Maintenance

Implement real-time machine condition monitoring.
Deploy it within minutes.

Leverage Machine Data

Utilize machine data to extend equipment longevity.
Ensure healthier equipment operation.

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Easily establish connections with any machine

Establish connections.
Gather machine condition data.
Visualise data from any factory floor equipment.

Track and assess well-being

Diagnose problems and Analyze PMC and diagnostic control data.
Utilise real-time visualisations.
Leverage analytics for machine health assessment.

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Initiate the right actions at the appropriate moment

Ensure machine uptime and Respond to machine alarms.
Receive optimised maintenance alerts.
Alerts triggered by critical KPIs and monitors condition thresholds.

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Inadequate machine health data results in suboptimal operation

The Issue

Reliance on calendar-based preventive maintenance plans proves inefficient and frequently results in either excessive, costly maintenance or insufficient maintenance that leads to machine failures and downtime.

Leverage real-time condition data for optimization purposes

THE SOLUTION

Monitor real-time machine diagnostics.
Monitor machine conditions.
Schedule maintenance at the ideal moment.
Prevent unforeseen downtime and machine failures.

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Ready-to-Use

Industrial IoT Platform for Machines

Establish connections with any asset.
Connect via the Andon Edge, linked to the control and/or sensors' Ethernet port.
Real-time data processing at the edge.
Securely stream machine data to the Andon cloud.
Securely stream machine data to the Andon cloud.

Gather PLC data

Automatic mapping of available data points.
Collection of data points such as Internal Sensors, Machine Status, Modes, Alarms, Overrides, Load, Speeds, Feeds, and more.
Standardization of collected data.

Effortlessly link sensors

Integrate external sensors seamlessly.
Establish connections with older equipment using digital and analog IO.
Configure and manage these connections remotely via a web interface.

Instantly convert data

Automate the capture and transformation of machine data.
Contextualise the data efficiently.
Deliver consumable machine data and insights within minutes.

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Sophisticated Machine Analytics

Diagnose issues using real-time insights.
Analyse machine control and sensor data.
Prevent unplanned downtime.
Visualise previously hidden machine condition aspects in real-time.
Access and export real-time machine data and alarms as time-series data and charts.
Aid in problem diagnosis and resolution.

Monitoring Equipment Health

Monitor the status and health of machine assets.
Export real-time machine data and alarms as time-series data and charts.
Utilize this data for problem diagnosis and resolution.

Distant Assistance

Share machine data instantly with your service provider.
Enable remote service for faster machine recovery.
Expedite the process of getting your machines back online.

Notifications and Alerts

Timely alerts to the appropriate personnel and comprehensive audit trail for tracking purposes.
Incident tracking within a structured workflow.
Capability for reassignment and Resolution management.

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Promote Predictive & Preventive Maintenance

Anticipate equipment failures and offer solutions proactively.
Customise preventive maintenance schedules to match operational demands.
Gather and assess the essential data for diagnostic and predictive maintenance.

Analytics for Alarms

Identify alarms responsible for significant downtime.
Access comprehensive alarm histories for individual machines.
Obtain a summarized overview of alarms spanning your entire shop floor.

Maintenance for Prevention

Establish workflows to trigger preventive maintenance events.
Connect these workflows to your Computerised Maintenance Management System (CMMS).
Initiate maintenance based on calendar time, usage time, or predefined machine condition limits.

Anticipatory Maintenance

Enhance predictive analytics with high-frequency machine data.
Utilise this data to diagnose and predict a wide range of equipment failures.
Prevent various types of breakdowns in your manufacturing equipment.

The Unique Andon Advantage

Rapid Deployment

Plug-and-play simplicity
Scalability made easy
Seamless connections

Instantly Usable Data

No need for time-consuming data tag mapping
Immediate data utilisation
Immediate Value and quick ROI

Universal Integration

Connects effortlessly with various machine data sources
Enhances data intelligence
Out-of-the-box apps, no initial development necessary

Expertise in Manufacturing

Provides essential context for actionable data
Industry-specific knowledge for optimization

“20% IMPROVEMENT IN OEE”

Mike Tamasi, President of AccuRounds

After quickly connecting twenty-three machines, AccuRounds was immediately driving process improvements with MachinoX Pro. The numbers speak for themselves. Download the case study

Frequently asked questions

What is condition monitoring, and why is it important for my machinery?

Condition monitoring is the process of regularly assessing the health and performance of your machinery to detect issues early and prevent costly breakdowns. It helps ensure uninterrupted operations and reduces maintenance costs.

How does machine monitoring work?

Machine monitoring involves the use of sensors and data analysis tools to continuously collect data from your machines. This data is then analyzed to identify abnormal patterns or signs of wear and tear.

What types of machines can benefit from condition monitoring services?

Condition monitoring services are versatile and can be applied to various types of machinery, including industrial equipment, manufacturing machines, HVAC systems, and more.

What are the key benefits of using condition monitoring services?

Condition monitoring services provide benefits such as increased machine uptime, reduced maintenance costs, improved safety, and enhanced overall equipment efficiency (OEE).

Is it necessary to install additional equipment or sensors for condition monitoring?

Yes, in most cases, sensors or monitoring equipment need to be installed on your machinery to collect relevant data. These sensors are non-invasive and can be retrofitted to existing machines.

How often should I perform condition monitoring on my machines?

The frequency of condition monitoring depends on factors such as the type of machinery, its criticality to your operations, and environmental conditions. It can range from continuous monitoring to periodic checks.

What types of data are collected during condition monitoring?

Condition monitoring collects data on various parameters, including vibration, temperature, pressure, oil analysis, electrical currents, and more, depending on the specific needs of your machinery.

How do I interpret the data collected from condition monitoring?

Most condition monitoring services provide user-friendly dashboards and reports that highlight abnormal conditions or trends. You can also receive alerts when critical issues are detected.

Can condition monitoring services integrate with my existing maintenance systems?

Yes, many condition monitoring solutions can integrate with your existing maintenance and asset management systems to streamline maintenance workflows and enhance data-driven decision-making.

What is the return on investment (ROI) for implementing condition monitoring services?

The ROI for condition monitoring services can be significant, as it helps reduce downtime, extend machine life, and minimize maintenance costs. The exact ROI will vary based on your specific circumstances but is typically realized relatively quickly.