Transforming Business Excellence: Process Optimization by Robato Systems

Our robust, user-friendly, and adaptable production and process optimization applications are guided by analytics, ensuring your team is well-informed about what actions to take, their timing, and ways to enhance their performance.

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Data Gathering

Establish connections and gather data.
Collect real-time insights from equipment, systems, and workers.
Visualise and analyse this information on the shop floor.

Bottleneck Assessment

Scrutinize machining and process data.
Identify inefficiencies impacting productivity and profitability.

Enhance Processes

Create sequential workflows.
Optimise processes gradually.
Deliver instructions and apps to factory workers at the opportune moments.

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Ineffective processes result in periods of downtime

The Issue

Lack of data-driven operations.
Results in process inefficiencies.
Impairs decision-making.
Affects all aspects of a company's operation.
Consequences include significant downtime and production losses.

Assess and Enhance Processes Utilising Data

THE SOLUTION

Exploit the potential of data.
Infuse human context into machine data.
Scrutinise and pinpoint process bottlenecks.
Introduce improved processes to factory workers promptly and strategically.

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It All Begins with Data

Industrial IoT Platform for Production Optimization

Enhance factory floor production efficiency.
Collect and measure all production-related processes.
Analyse machine performance, availability, operator productivity, and quality.

MACHINE DATA COLLECTION

Employ extensive alarm analytics to detect issues.
Receive proactive, AI-powered predictive notifications for diagnosis.
Enhance issue detection and address problems preemptively.

Operator Input

Track machine utilisation at various time intervals: hourly, by shift, daily, weekly, and monthly.
Analyse utilisation trends to pinpoint areas for improvement.
Identify opportunities to enhance efficiency and productivity.

Workflow Designer

Enhance equipment uptime.
Boost service productivity.
Prevent unexpected downtime.

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Robust Analytics for Detecting Process Bottlenecks

Gain insight into processes through real-time data visualisation.
Utilise cloud-based machine monitoring and OEE software.
Access automated visualisations of manufacturing production data in real-time.
Enhance processes with this technology.

Cycle Time Analysis

Track spindle load or any analog metric during a part cycle.
Overlay data from multiple cycles, regardless of the time point.
Analyse discrepancies or variations over time.

Production Bottleneck Analysis

Monitor processes with operator feedback.
Identify bottlenecks responsible for significant downtime.
Optimise and refine processes to enhance efficiency and reduce downtime.

Quality Assessment Analytics

Recognize deficiencies in the production process through operator input.
Utilise quality data and feedback from operators.
Develop alert systems based on this analysis to notify employees when issues arise.

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Create Workflows for Improved Processes

Predict equipment failures and offer solutions.
Provide step-by-step instructions to boost factory worker efficiency.
Tailor notifications and workflow systems for precise information delivery to the appropriate individuals when needed.

Enhance Setup Times

Initiate, halt, and monitor setup times to pinpoint areas requiring enhancement.
Present setup stages and instructions to motivate operators to complete them punctually.

Minimise Changeover Times

Monitor the performance of each changeover and utilise operator analytics for insights.
Calculate average changeover times by shift.
Establish more efficient systems to minimise downtime based on this data.

Enhance Scheduling

Develop workflows that seamlessly integrate with your ERP system.
Utilise real-time production data to trigger workflow parameters.
Automatically reschedule and reorganise jobs as needed based on these triggers.

THE MachinoX Pro DIFFERENCE.

QUICK TO DEPLOY

Plug-and-play, simple to use, and easy to scale.

DATA IS INSTANTLY USABLE

Eliminates time-consuming data tag mapping.

DRIVE IMMEDIATE VALUE

Out-of-the-box apps with no initial development required.

CONNECTS TO EVERYTHING

Easily integrates machine data across your digital factory.

DEEP MANUFACTURING VERTICAL EXPERTISE

Provides necessary context to enable data actionability

“WE SAVED $1.5MM!”

Gary Bruner, President of Carolina Precision Manufacturing

Learn how MachinoX Pro helped Carolina Precision Manufacturing save over $1.5 million in their first year of machine monitoring. Contact Us

Frequently asked questions

What is machine monitoring and how can it benefit my business's process optimization efforts?

Machine monitoring is the process of tracking and analyzing the performance of machines in real-time. By providing valuable data and insights, it helps businesses optimize their processes for increased efficiency, reduced downtime, and higher productivity.

How does machine monitoring work in the context of process optimization?

Machine monitoring services utilize sensors and software to collect data from machines, which is then analyzed to identify patterns, inefficiencies, and areas for improvement. This data-driven approach allows businesses to optimize their processes by making informed decisions based on real-time information.

What types of machines can be monitored using your services?

Our machine monitoring services are versatile and can be applied to a wide range of machines, including manufacturing equipment, industrial robots, CNC machines, and more. Whether you have a small workshop or a large-scale production facility, our services can be tailored to suit your specific needs.

How can machine monitoring help in reducing downtime and minimizing disruptions in production?

By monitoring machines in real-time, our services can detect issues and potential failures before they escalate, enabling proactive maintenance. This proactive approach minimizes unplanned downtime, ensuring your production processes run smoothly and disruptions are kept to a minimum.

Can your machine monitoring services integrate with existing machinery and systems in my facility?

Yes, our services are designed to be compatible with a variety of machinery and systems. We offer seamless integration solutions, allowing you to monitor both new and existing machines without significant modifications to your current setup.

What kind of data and insights can I expect to receive from your machine monitoring services?

Our machine monitoring services provide detailed data on machine performance, utilization rates, energy consumption, and more. Additionally, we offer insights and recommendations based on this data, empowering you to make data-driven decisions for optimizing your processes effectively.

How secure is the data collected by your machine monitoring services?

We prioritize the security and confidentiality of your data. Our services employ advanced encryption protocols and secure cloud-based storage to ensure the integrity and privacy of the information collected from your machines.

Can your machine monitoring services help in predictive maintenance?

Yes, our services utilize predictive analytics to foresee potential issues with machinery. By analyzing historical data and machine behavior patterns, we can predict when maintenance is required, allowing you to schedule maintenance activities proactively and avoid costly unplanned downtime.

How can machine monitoring lead to cost savings for my business?

By optimizing processes and reducing downtime, our machine monitoring services lead to significant cost savings. Efficient processes mean higher productivity, lower operational costs, reduced maintenance expenses, and decreased energy consumption, all contributing to overall cost savings for your business.

Is training provided for using your machine monitoring services, and is technical support available?

Yes, we offer training sessions to ensure your team is proficient in using our machine monitoring services. Additionally, our technical support team is available 24/7 to assist you with any queries or issues you might encounter, ensuring a smooth and efficient experience with our services.