MachinoX Pro - Production Monitoring System

Production Counter Display

LED production counter displays above four assembly lines, each showing job ID, target, actual, balance, shift, status and cycle time, with a supervisor following a production overview of target, actual, achieved and downtime for every line on a wall screen
Target, actual and balance above every line, and every line on the supervisor's screen.

Smart LED production counting system

Robato Systems' Production Counter Display is an advanced, industrial-grade LED production counting system designed to enhance visibility, accuracy and performance on modern shop floors. Our hardware LED counters combined with powerful Android, On-Premise and Cloud SaaS production monitoring software enable manufacturers to track output, reduce downtime and increase productivity in real time.

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What it shows

What the display shows on every machine

Built for automotive OEMs, pharmaceutical plants, electronics factories, textile mills and all types of manufacturing industries, our Digital Production Counter displays real-time production status including Job ID, Target Count, Actual Count, Shift Information and machine-wise productivity.

LINE-01

An example reading: LINE-01 in the photo above.

A1258
Job ID
500
Target
412
Actual
88
Balance
Shift
A
Cycle time
35 s
Status
Running

Benefits

Benefits of production counter displays in manufacturing

What changes on the shop floor when every machine shows its target and actual count.

  1. 01Increase productivity and accuracy
  2. 02Reduce human counting errors
  3. 03Improve operator engagement
  4. 04Offer real-time visibility across shifts
  5. 05Track machine & line-wise performance
  6. 06Reduce downtime through instant alerts
  7. 07Improve planning with historical analysis
  8. 08Boost OEE and operational efficiency

The system

The smarter way to track production Real-time LED production counter

Whether you need a stand-alone production counter with push-button input or a fully connected Smart Production Display that syncs automatically with your production management software, Robato Systems offers a complete, scalable solution.

The production counting system on a factory line: an operator configuring a counter on the Android app beside MACHINE-01's LED display of job ID, target, actual and status, a Smart TV production overview of four machines with an hourly trend, and the parts that feed it: machine sensors, Andon button, production counter device, red or RGB LED production display, Android app and cloud or on-prem software
Sensors, Andon button, counter, LED display, Android app and software: one counting systemOpen full size

Key advantages

  1. 01Real-time production counting from machine sensors
  2. 02WiFi / Ethernet for seamless factory network integration
  3. 03Android app for instant configuration and control
  4. 04Red or RGB LED display options for enhanced visibility
  5. 05Custom display sizes, from small station counters to large hall displays
  6. 06Direct sensor connectivity or separate counting device
  7. 07Smart TV application to view counts of multiple machines on a single screen

Key features

Key features of the production counter display

Nine things every Robato Systems production counter display is built to do.

Key features of the LED production counter display around a LINE-01 board showing job ID, target, actual, balance, shift, status and cycle time: counting sensor support, multiple power options, rugged industrial body, real-time LED display, auto job fetching from production software, network ready over WiFi and Ethernet, RGB colour alerts for downtime, running, maintenance and idle, scalable for any plant size, and plug and play installation
One display, its inputs, its network and its alertsOpen full size

All nine features

  • Real-time LED display for clear visibility
  • Counting sensors support proximity, IR, mechanical
  • Auto job fetching from production software
  • RGB colour alerts for downtime, efficiency, maintenance
  • Rugged industrial body for factory environments
  • Multiple power options AC and DC
  • Network ready WiFi and Ethernet
  • Scalable for any industry or plant size
  • Plug & play installation quick and easy setup

Specifications

Technical specifications

The LEDs, sizes, connections, power, enclosure, inputs, mounting and software.

Datasheet

LED type
Red or RGB high-brightness
Sizes
Standard & custom (any size)
Connectivity
WiFi, Ethernet, Bluetooth
Power input
110–240V AC or 12–24V DC
Operating temperature
–20°C to 60°C
Enclosure
Industrial metal body
Input options
Sensor, push button, software sync
Mounting
Wall, hanging, stand-mounted
Software
Android, web, cloud SaaS

The range

Displays and software for production counting

Five LED displays and four software products. Each has its own page with the details.

Not sure which display or software fits your line?

Tell us about your machines and we'll suggest the right setup.

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Where it is used

Applications and industries

The machines it counts on, and the industries that use it.

Applications

  • Assembly lines
  • CNC machines
  • Injection moulding
  • Packaging lines
  • Textile looms
  • SMT & electronics
  • Printing machines
  • Pharma production

Industries we serve

  • Automotive OEM & Tier-1
  • Pharmaceutical manufacturing
  • Electronics & appliance manufacturing
  • FMCG & food packaging
  • Textile & garment factories
  • Heavy engineering & metal
  • Contract manufacturing

FAQ

Frequently asked questions

Answers to what buyers ask most about the production counter display.

10 questions

A Production Counter Display is an industrial LED display that shows real-time production count, target, actual, shift details and other key metrics from machines or sensors.

Yes. Robato Systems Production Counter Displays can connect directly to proximity, IR and mechanical sensors, or use a separate counting device when multiple inputs are required.

Yes. Smart LED Production Counters from Robato Systems support WiFi and Ethernet connectivity for integration with Android apps, on-prem servers and cloud SaaS.

Yes. We offer standard production counter displays, smart networked counters, large industrial production displays, multi-machine summary boards and fully custom LED production displays.

We provide an Android app, on-premise web-based production monitoring software, cloud SaaS platform and Smart TV application for multi-machine production dashboards.

Yes. Smart Production Counter Displays can connect to production software and automatically fetch job ID, target value, actual count and shift details without manual input.

Yes. Robato Systems manufactures custom LED production displays in different sizes, colors and layouts according to customer requirements and viewing distance.

Yes. Multi-machine production summary LED displays and the Smart TV production counting application allow you to view multiple machine counts on a common screen.

Yes. We offer Production Counter Displays with push buttons for manual counting when no sensor is available or when operators need manual confirmation.

Our LED Production Counter Displays are used by automotive OEMs, pharma manufacturers, textile and garment factories, electronics assembly lines, FMCG packaging units and general manufacturing plants.

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See every count as it happens

Book a free trial and put target, actual and balance on your own machines, in real time.

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