On-Premise Production Monitoring System
Secure Factory Production Monitoring Software
The Robato On-Premise Production Monitoring System is a secure, in-plant Production Monitoring Software that connects your LED production counters, PLCs and machines to a central server inside the factory. It gives operations and management teams real-time visibility of Target vs Actual production, efficiency, downtime and shift performance — without sending data to the cloud.
- Ethernet/WiFi; internet not required
- Local LAN
- Operator, Supervisor, Manager and Admin logins
- 4 user roles
- Integration via REST API or database
- MES / ERP
Real-time shop floor monitoring within your own network
The system runs on a server or industrial PC in your factory and connects to:
Production Counter LED Displays (single-machine counters)
Smart Production Counter Displays (networked counters)
Large Production Display Boards and multi-line displays
PLC-based machines and automation systems
How the on-premise production monitoring system works
Data Collection Layer
The system collects data from:
Robato Production Counter LED Displays
:Over Ethernet/WiFi
Smart Production Counters
:Using standard protocols
PLC Systems
:Through gateways (Modbus/TCP, OPC or custom integrations)
In-Plant Server
A dedicated server or industrial PC inside your network runs the Production Monitoring Software. It processes incoming data, calculates KPIs and stores history for analysis and reports.
Factory server / Industrial PC
Dashboards & Displays
Users view data through:
Web-based Dashboards
:PC, laptop, control room terminals
Large LED Production Boards
:Multi-Machine Production Displays
Smart TV Dashboards
:For supervisor rooms and meeting areas
Android App
:Where connected to on-prem server
Key features of the on-premise production monitoring software
Real-Time Dashboards
Machine-wise and line-wise live views.
- Live production status
- Machine-wise monitoring
- Line-wise overview
Target vs Actual Tracking
Track whether production is ahead or behind plan.
- Real-time comparison
- Visual indicators
- Shift-wise tracking
Shift & Job Management
Define shifts, assign jobs and view shift performance.
- Multiple shift support
- Job assignment
- Performance analytics
Machine Status & Downtime
See running, idle and breakdown states.
- Running status
- Idle detection
- Breakdown alerts
Multi-Display Integration
Drive shop floor LED boards and Smart TV dashboards.
- LED board integration
- Smart TV dashboards
- Multi-screen support
User Roles
Operator, Supervisor, Manager and Admin logins.
- Role-based access
- Multiple user levels
- Secure authentication
Report Generation
Daily, weekly and monthly production reports.
- Automated reports
- Custom date ranges
- Export to Excel/PDF
Data Ownership
All data remains inside your factory network.
- Local data storage
- Complete ownership
- No cloud dependency
Technical specifications
- Deployment Type
- On-premise (factory server / industrial PC)
- Supported Inputs
- Robato counters, PLCs, sensors via gateways, APIs
- Network
- Local LAN (Ethernet/WiFi); internet not required
- User Access
- Web browser (Chrome/Edge), internal IP/URL
- Dashboards
- Machine-wise, line-wise, department-wise, shift-wise
- Reports
- Count, downtime, reject, efficiency, trend
- Integration
- MES/ERP via REST API or database
Benefits of on-premise production monitoring
- Data Security: All production data stays within your network.
- No Cloud Dependency: System continues working even without internet.
- Fast Response: Low-latency dashboards over LAN.
- Custom Control: Integrate with your existing IT/OT environment.
- Regulatory Compliance: Ideal for pharma, defence, and high-security OEMs.
- Better Decisions: Real-time information for supervisors and managers.
Industries & applications
Automotive OEMs and Tier-1 suppliers
Pharmaceutical and medical device plants
Textile weaving, knitting and garment manufacturing
Electronics, PCB assembly and EMS providers
FMCG and packaged food factories
General machining, fabrication and engineering workshops
Build your own secure production monitoring platform
Frequently asked questions
It is a factory-installed Production Monitoring Software that runs on your own server or PC within the plant to collect and visualise data from production counters, PLCs and machines in real time.
An on-premise system runs entirely inside your network, giving you full control over data, security and access. There is no dependency on internet for normal operation.
Yes. It is designed to integrate with Robato's Production Counter LED Displays, Smart Counters and other compatible devices via Ethernet, WiFi or gateways.
Yes. Data from PLCs can be brought into the system using standard industrial protocols or custom gateways.
Yes. The system calculates and displays Target vs Actual, efficiency, downtime and other KPIs for machines, lines and shifts.
Yes. It is built for automotive, pharma, textiles, electronics and general manufacturing environments.