Production Tracking System
Real-Time Production Tracking & Digital Factory Insights
The Robato Production Tracking System provides complete visibility of your manufacturing process. It tracks real-time production counts, job status, shift output, downtime, OEE, machine status and operator actions using LED displays, sensors, PLC inputs, Android apps and cloud dashboards.
- Sensor, PLC, LED counter, Smart TV, push-button and cloud
- 6 methods
- Machines across the plant
- Unlimited
- Local server or cloud platform
- Cloud / on-prem
What is a production tracking system?
It automatically collects production data from:
- Sensors (IR, proximity, optical, mechanical)
- PLC digital outputs
- LED production counters
- Machine controllers
- Operator push buttons
- Android app inputs
- Cloud/on-prem production monitoring system
Types of production tracking systems
Sensor-Based Production Tracking
:Counts parts or outputs via IR/proximity/photoelectric sensors.
PLC-Based Production Tracking
:Tracks production via digital signals from industrial controllers.
LED Production Counter Tracking
:Tracks and displays Target | Actual | Balance | Shift on LED counters and automatically pushes data to the tracking system.
Smart TV Dashboard Tracking
:Shows real-time production for multiple machines on Smart TVs.
Manual Push-Button Tracking
:Used in manual assembly, packaging and inspection workstations.
Cloud-Based Multi-Factory Tracking
:Tracks production from multiple locations in a centralized dashboard.
Key features of Robato production tracking system
Real-Time Production Count
:Live production count & shift target visibility.
- Live counting
- Shift targets
- Balance tracking
Job & Batch Tracking
:Track production by job ID and batch.
- Job ID tracking
- Batch-wise data
- Order tracking
Automatic Downtime Detection
:Instant alerts when production stops.
- Auto detection
- Instant alerts
- Root cause analysis
LED Display Counters
:Red/RGB displays for instant visibility.
- High visibility
- RGB options
- Custom layouts
Smart TV Monitoring
:View multiple machines on large displays.
- Multi-machine view
- Dashboard layouts
- Auto-refresh
Android App Control
:Job updates and tracking on mobile.
- Job updates
- Shift control
- Remote access
Cloud/On-Prem Analytics
:Comprehensive dashboard analytics.
- Cloud dashboards
- On-prem option
- Historical data
OEE Calculation
:Availability, performance, quality metrics.
- Availability
- Performance
- Quality
PLC & Sensor Integration
:Direct connection to industrial equipment.
- PLC signals
- Sensor inputs
- Counter devices
Machine Status Tracking
:Running / Idle / Breakdown visibility.
- Running status
- Idle detection
- Breakdown alerts
Technical specifications
- Data Input
- PLC, sensors, counters, app, software
- Display Options
- LED boards, Smart TV, web dashboard
- Communication
- WiFi, Ethernet, RF, MQTT, TCP/IP
- Processing
- Local server or cloud platform
- Mobile App
- Android app for tracking & control
- OEE Integration
- Fully supported
Benefits of a production tracking system
- Improves productivity with live data visibility
- Reduces downtime through instant alerts
- Helps achieve Lean Manufacturing goals
- Boosts operator accountability
- Supports decision-making with real-time insights
- Eliminates manual recording errors
- Provides true shift and day-end reporting
Industries using production tracking systems
Automotive OEMs & Tier suppliers
Pharma & medical device manufacturers
Textile & garment factories
Electronics & PCB assembly lines
FMCG & food production units
Packaging & injection molding
CNC & metal fabrication units
Transform your factory into a smart digital production environment
Production Monitoring Software: Comprehensive software for real-time production monitoring and analytics.
Andon System: Real-time alerts and visual management for immediate issue response.
OEE Monitoring: Real-time OEE monitoring with availability, performance and quality metrics.
Production Counter Displays: LED production counters showing target vs actual output in real-time.
Frequently asked questions
A system that tracks real-time production counts, job progress, downtime, shift output and machine performance using sensors, PLCs, counters and dashboards.
Yes. It supports multiple sensor types and PLC digital inputs for automated tracking.
Yes. LED production counters show live target, actual, shift output and job status.
Yes. You can track production from anywhere using cloud dashboards.
Yes. Android app allows production updates, job assignment and shift control.
Yes. The tracking system feeds data directly into OEE and downtime monitoring.
Yes. Track production by job ID, batch, order or machine.
Yes. It supports unlimited machines across the plant.
Yes. Push-button, barcode or app-based manual entry is supported.
Yes. System supports on-premise or cloud deployment for multi-location factories.