Robato Systems — Andon display boards
Real-time production status. Instant visibility. A smarter, more connected factory.
Hung above the line, the board shows plan, actual, efficiency and OEE, and the live status of every line, so the whole floor sees a problem the moment it starts.
an·don行灯noun
Japanese for a paper lantern. In lean manufacturing, the signal that tells the floor a line needs attention — and the board is where everyone reads it.
Production information can be entered through the MachinoX Pro web application, BLE Android application or on-premise Windows application. Depending on the project, users can define the production line, part number, product, shift, production plan and target quantity.
The display/controller can receive production counting signals from different shop-floor sources, including photoelectric/proximity sensors, PLC signals, 24 VDC digital inputs, dry-contact signals or other machine outputs. Manual count or configuration input can also be provided through an IR remote or approved operator interface where required.
The industrial controller processes the incoming production signals in real time and continuously calculates values such as Actual Production, Balance Quantity, Target Achievement and Production Efficiency.
Machine status can also be captured from the PLC, machine signals or Andon system. Colour-coded information makes abnormal conditions immediately visible across the production floor.
The display can clearly show
The Andon display presents selected information in a format designed for long-distance shop-floor visibility. For multi-line applications, one display can show the live status of several production lines or machines simultaneously.
Depending on the display size and project requirements, it can show
Using Wi-Fi or Ethernet connectivity, production and machine-status data is transmitted to the MachinoX Pro software platform. This provides a common data source for shop-floor displays, Smart TV dashboards and management applications.
If a machine stops or an Andon issue is raised, the affected line can automatically change status and colour on the display. Optional audio alarms or separate Andon alert displays can also be integrated for critical events.
For example
Production counts, status changes, downtime events and shift performance are stored in the central software. This eliminates dependence on manual production boards and creates a reliable historical record.
MachinoX Pro converts the collected data into useful production intelligence.
Including
Operators see immediate information on the LED display, supervisors can monitor the shop floor through Smart TV dashboards, and management can access detailed reports and analytics through MachinoX Pro.
The system can be configured for:
Example readings from a four-line board
The line is producing to plan.
A planned stop or a maintenance call is under way.
The line has stopped and needs help now — the clock shows how long it has been waiting.
Powered and ready, but not producing: waiting on material, an operator or a changeover.
Read off the board above: one shift’s totals
01
Our Andon displays provide up-to-the-minute information on production status, allowing for quick and informed decision-making.
02
Configure alerts to notify staff of various conditions, such as equipment malfunctions, material shortages, or quality control issues.
03
We offer portable display boards that can be easily moved and set up in different locations as needed.
04
Our Andon display boards seamlessly integrate with existing systems, making it easy to incorporate them into your current workflow.
05
Built to withstand the demands of industrial environments, our displays are both robust and dependable.
Instantly track production numbers, helping you stay updated on output metrics.
Intuitive displays make it easy for employees to read and comprehend production data.
Set thresholds and receive notifications when production goals are met or if there are deviations.
Robust construction ensures longevity, even in challenging industrial settings.
Suitable for various mounting options, allowing seamless integration into your workspace.
Low-power consumption design keeps operational costs in check.
Monitor production lines, ensuring timely output and identifying bottlenecks for process optimization.
Keep track of inventory movement, aiding inventory management and restocking decisions.
Ensure accurate assembly counts, preventing errors and enhancing product quality.
Monitor packaging lines, minimizing downtime and maximizing packaging efficiency.
Track sales in real-time, aiding inventory planning and preventing stockouts.
Count production units in food processing, assisting in quality control and compliance monitoring.
Monitor production of automotive parts, optimizing supply chain operations and production schedules.
Hardware + softwareAndon System
LED boardsAndon Board Display System
WiFi & RFWireless Andon System
Signal towersAndon Tower Light System
SoftwareAndon Monitoring Software
LED boardsMachine Status Display Board
Floor dashboardsSmart TV Production Dashboard
LED boardsLarge Production Display Board
SoftwareOEE Monitoring System
SoftwareProduction Downtime MonitoringExplore our andon display board solutions and local support across these locations.
