Revolutionize Your Operations with Robato Systems' Production Monitoring Services

MachinoX Pro monitors OEE, machine utilization, and downtime for maximum production efficiency and deep operational insights. No manual data entry required.

Monitoring of production: Automated

Access and oversee the status of your machine assets remotely.
Seamlessly expand to cover all equipment, whether they are modern or legacy assets.

Tracking machine usage

Visualize machine utilization by hour, by shift, by day, by week, by month.
Analyze trends and discover hidden capacity on the shop floor.

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Machine conditions in real-time

Implement a condition-based maintenance program with real-time machine diagnostics and automatically generates work orders from the data.
Transfer the data into a Computerised Maintenance Management System (CMMS).

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LACK OF VISIBILITY

THE PROBLEM

Unlocking accurate, real-time production data is really hard. Most manufacturers manually collect data from their shop floors and enter it into management systems. This is time-intensive and leads to delayed, inaccurate production data that is not actionable.

This results in massive inefficiencies, from an inability to drive process improvements or justify capital expenditures, to unexpected machine downtime and production losses.

REAL-TIME VISIBILITY

THE SOLUTION

Continuous improvement in manufacturing starts with capturing data from your operations - specifically your machine assets. MachinoX Pro has automated machine data collection to deliver data-driven insights in a matter of minutes.

The data captured from equipment drives immediate insights for both people and systems, enabling them to make better, faster decisions as well as drive automation.

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PLUG-AND-PLAY

Production Monitoring Platform

Collect data from to any machine by connecting the MachinoX Pro Edge to the ethernet port of the control. Software on the edge processes data from the machine in real-time and streams the data securely to the MachinoX Pro cloud.

Identify and Resolve Downtime

View and manage the status of your machine assets from anywhere. Easily scale across all equipment, both modern and legacy assets.

MACHINE UTILIZATION MONITORING

Visualize machine utilization by hour, shift, day, week, and month to analyze trends and uncover hidden capacity across the shop floor.

REAL-TIME MACHINE CONDITIONS

Drive a condition-based maintenance program using real-time machine diagnostics. Push the data into a CMMS to automatically create work orders.

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Envision the production process

Streamline production monitoring through automation

Enable operators to achieve production targets by providing real-time insights into performance and promptly identifying production challenges.

Key Performance Indicator Dashboards

Gain real-time insights into machine status and production efficiency.
Utilize dashboards featuring easily understandable color-coded tiles for visualization.

Eliminate the need for manual data input

Effortlessly gather production data from equipment.
No need for manual input from operators.

Alerts and notifications combined

Ensure timely alerts to the appropriate individuals when action is necessary and maintains a comprehensive audit trail for tracking purposes.
Manage incidents through structured workflows, including reassignment and resolution.

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Robust analytics

Make informed choices using up-to-the-minute data

Gain comprehensive insights into shop floor activities, including individual parts and work orders, with Andon
Create precise standards for improved planning, quoting, and scheduling efficiency.

Downtime & Performance

Create reports detailing downtime events and quality issues.
Utilize Pareto charts to highlight the most common sources of inefficiency.
Improve decision-making by focusing efforts on the primary causes.

Task & Operator Documentation

Monitor performance for each production run.
Compare it to historical data.
Analyse performance at various levels: Shift, Cell, Machine and Operator.

Operational Equipment Efficiency (OEE) Performance

Visualise actual cycle times.
Analyse performance, machine availability, and quality metrics.
Monitor and enhance Overall Equipment Efficiency (OEE).

The Distinctive Andon Advantage

Quick to Deploy

Plug-and-play, simple to use, and easy to scale.
Easily connects

Data is Autonomously Collected

Collects production data without operator input.
Hits the ground running.

Drive Immediate Value

Out-of-the-box apps with no initial development required.
Immediate value.

Connects to Everything

Easily captures data from modern and legacy assets.
Smarter data

Deep Manufacturing Vertical Expertise

Provides necessary context for actionable data.
Predictive optimization tool.

Drive Systems with Accurate Production Data

Extensible and flexible, designed to drive ERP/MES systems.

Frequently asked questions

What is production monitoring, and why is it important for my manufacturing business?

Production monitoring involves real-time tracking and analysis of your manufacturing processes. It's crucial because it helps optimize productivity, reduce downtime, and enhance overall efficiency.

How does machine monitoring work, and what types of data can I collect?

Machine monitoring uses sensors and software to gather data on machine performance, such as cycle times, downtime reasons, and production rates. It can also track quality metrics and operator productivity.

What are the key benefits of using a machine monitoring service?

Machine monitoring services provide insights into production bottlenecks, improve resource allocation, enhance quality control, reduce maintenance costs, and increase overall equipment effectiveness (OEE).

Can I integrate machine monitoring into my existing production equipment and systems?

Yes, many machine monitoring solutions are designed for easy integration with various manufacturing equipment and software, making it adaptable to your specific needs.

How can machine monitoring help reduce production downtime and improve uptime?

By identifying the root causes of downtime, machine monitoring enables proactive maintenance, reduces unplanned stoppages, and maximizes equipment uptime.

What analytics and reporting features can I expect from a machine monitoring service?

Machine monitoring services typically offer real-time dashboards, historical performance analysis, customizable reports, and predictive analytics to help you make data-driven decisions.

Is machine monitoring suitable for small and medium-sized manufacturing businesses, or is it primarily for larger enterprises?

Machine monitoring is beneficial for businesses of all sizes. It can be scaled to meet the needs and budget of smaller manufacturers and is especially valuable for improving efficiency.

How can machine monitoring contribute to improving product quality and reducing defects?

Machine monitoring can detect deviations from quality standards in real-time, enabling quick interventions and reducing the likelihood of defective products reaching customers.

Is machine monitoring secure, and how is my data protected?

Machine monitoring services prioritize data security and often include encryption, access controls, and compliance with industry standards to protect your sensitive production data.

What is the typical ROI (Return on Investment) for implementing a machine monitoring service in a manufacturing facility?

The ROI of machine monitoring can vary depending on factors like the size of your operation, current efficiency levels, and goals. However, many businesses experience a rapid ROI through increased productivity and reduced downtime. A machine monitoring provider can help you estimate your potential ROI based on your specific circumstances.