LED Production Counter Displays
Shows Target | Actual | Balance | Shift in large, bright characters. Available in single colour (Red) and RGB versions.
Production Monitoring Solution
Complete Hardware & Software for Real-Time Factory Visibility
The Robato Production Monitoring Solution brings together industrial-grade LED displays, sensors, PLC integration, Android apps and cloud/on-prem software to give you a complete, real-time view of your production. From live production counts to downtime, OEE, and machine status, everything is visible on dashboards, LED boards and Smart TVs.
What Is a Production Monitoring Solution?
With Robato Systems, this ecosystem includes:
- Industrial LED production counters and display boards
- Machine sensors and PLC connections
- IoT gateways and communication modules
- Production monitoring software (Cloud & On-Prem)
- Android mobile applications
- Smart TV dashboards and Andon displays
Key Capabilities of Robato Production Monitoring Solution
- Real-time production count and output tracking
- Shift-wise performance and target vs actual visibility
- Machine status: Running, Idle, Breakdown, Maintenance
- Automatic downtime detection and logging
- Job ID, batch and order-wise tracking
- OEE calculation (Availability, Performance, Quality)
- Multi-line, multi-machine dashboards
- Alerts and escalation via Andon systems
- Multi-plant, multi-location cloud monitoring
Hardware Components in the Solution
Machine Sensors & PLC Interfaces
IR, proximity, photoelectric or encoder sensors, plus PLC I/O integration, collect cycle counts and machine status signals automatically.
Andon & Machine Status Displays
Andon boards and machine status displays visually show Running/Idle/Breakdown and call alerts across the floor.
Smart TV Dashboards
Displays live production and machine status for multiple machines or lines on large screens.
Software Components in the Solution
Production Monitoring Software
Central web-based platform that aggregates production data, provides dashboards and generates reports.
Smart Production Monitoring & Tracking
Advanced modules handle job tracking, batch management and detailed analytics.
Downtime & OEE Monitoring
Integrated modules for downtime monitoring and OEE tracking to measure losses and improve efficiency.
Android Mobile Application
Allows supervisors and operators to update job ID, shift details, downtime reasons and see live production numbers directly on their phones or tablets.
Included in Solution
Technical Specifications
- Data Sources
- PLC, sensors, counters, Android app, manual entry
- Communication
- WiFi, Ethernet, MQTT, TCP/IP, HTTPs
- Displays
- LED boards, Smart TVs, web dashboards, mobile app
- Deployment
- Cloud SaaS or On-Prem server
- Integration
- Andon, downtime, OEE, ERP/MES (via API)
Benefits of Robato Production Monitoring Solution
- Improves transparency and trust between shop floor and management
- Reduces downtime with faster reaction to problems
- Eliminates manual reporting and Excel-based tracking
- Helps maintain realistic and measurable production targets
- Supports Lean, TPM and continuous improvement initiatives
- Enables performance comparisons by shift, line and operator
- Makes production data accessible anytime, anywhere
Industries Using Production Monitoring Solutions
- Automotive and EV component manufacturing
- Pharmaceutical and medical device factories
- Textile, spinning, weaving and garment units
- Electronics, PCB and SMT production lines
- FMCG, beverage and food production plants
- Injection moulding, die-casting and packaging
- CNC machining, fabrication and metal working shops
Ready to Implement a Complete Production Monitoring Solution?
Smart Production Monitoring: Advanced real-time production visibility and analytics.
Production Tracking System: Job tracking, batch management and detailed analytics.
Downtime Monitoring: Track and analyse machine downtime with detailed reports.
OEE Monitoring System: Complete OEE tracking with availability, performance and quality.
Frequently Asked Questions
A combination of industrial hardware and software that tracks production output, downtime, OEE and machine status in real time.
The solution includes LED production counters, sensors, PLC interfaces, IoT gateways, Andon displays and Smart TV dashboards.
Yes. Cloud and on-premise production monitoring software, web dashboards and Android applications are included.
Yes. Downtime and OEE parameters are calculated automatically using real-time signals from machines and counters.
Yes. LED counters display live target, actual and shift output and send data directly to the monitoring system.
Yes. Smart TV dashboards show multi-machine production data, machine status and key performance indicators.
Yes. In cloud mode, production can be monitored across multiple factories, plants and locations.
Yes. Operators can log downtime reasons and comments using Android apps, HMIs or shop-floor terminals.
Yes. The system integrates with Andon boards, tower lights and visual alert systems for immediate production signals.
Yes. The production monitoring solution can be deployed fully on-premise within your factory network.