MachinoX Pro - Production Monitoring System

Real-time OEE software

OEE Monitoring System – Real-Time OEE Monitoring Software for Modern Factories

The Robato OEE Monitoring System is a real-time OEE monitoring software that helps factories measure and improve Overall Equipment Effectiveness (OEE) across machines, lines and plants. By combining data from LED production counters, PLCs, downtime logs and quality checks, the system gives you a live, accurate picture of Availability, Performance and Quality.

How it works
OEE
79.5%
Availability
92%
Performance
90%
Quality
96%

Demo values for illustration.

Robato OEE monitoring dashboards on a Smart TV, tablet and phone on the factory floor
OEE monitoring board showing OEE, availability, performance, quality and downtime on the shop floor
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Why OEE Monitoring Matters

OEE is the most widely used KPI in manufacturing to understand how effectively machines are being used. Without a proper OEE Monitoring System, most factories:

  • Underestimate the impact of small stops and micro-downtime
  • Struggle to separate speed losses from quality losses
  • Depend on manual Excel sheets that are always "one shift behind"

Robato's OEE Tracking System closes this gap by delivering live OEE dashboards that everyone can see — operators, supervisors and management.

Robato OEE monitoring dashboards on a Smart TV, tablet and phone on the factory floor
OEE monitoring board showing OEE, availability, performance, quality and downtime on the shop floor
OEE monitoring dashboard showing machine status on a laptop
Cut-cycle analytics view in the OEE monitoring software
Cycle-time tracking view in the OEE monitoring software

How the OEE Monitoring System Works

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Data Collection

The system collects data from multiple sources:

  • Production Counter LED Displays — for counts and cycle times
  • Smart Production Counters — for Target vs Actual and job details
  • PLC data — for machine status and cycle information
  • Downtime inputs — manual or automatic downtime reasons
  • Quality / Rejection entries — good vs rejected pieces

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OEE Calculation

Once data is collected, the OEE monitoring software calculates:

  • Availability — based on planned vs actual running time and downtime
  • Performance — based on actual output vs theoretical maximum
  • Quality — based on good parts vs total produced

The system then combines these values to generate a real-time OEE percentage for each machine and line.

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Dashboards & Alerts

Live OEE data is pushed to web dashboards, Smart TV production dashboards and large production display boards. Supervisors can instantly spot:

  • Machines with low OEE
  • Lines suffering continuous micro-stops
  • Shifts with higher rejection rates
  • Patterns in breakdowns and changeover delays

OEE = Availability × Performance × Quality

90%

based on planned vs actual running time and downtime

85%

based on actual output vs theoretical maximum

95%

based on good parts vs total produced

OEE

72.7%

90% × 85% × 95% = 72.7%

Key Features of Robato OEE Monitoring Software

Everything you need to measure, monitor and improve OEE.

  1. Real-Time OEE Dashboards

    Machine, line and plant-level views.

    • Machine-level view
    • Line-level view
    • Plant-level view
  2. Availability, Performance, Quality Breakdown

    Clear contribution of each loss type.

    • Availability tracking
    • Performance metrics
    • Quality analysis
  3. Downtime Monitoring & Reasons

    Auto/manual reason capture.

    • Auto reason capture
    • Manual reason entry
    • Downtime analysis
  4. Target vs Actual Production Tracking

    Live achievement status.

    • Real-time targets
    • Actual production
    • Achievement status
  5. Shift & Operator Performance

    Compare shifts and teams.

    • Shift comparison
    • Team performance
    • Operator tracking
  6. Alerts & Notifications

    For low OEE, high downtime, quality drops.

    • Low OEE alerts
    • Downtime notifications
    • Quality drop alerts
  7. Multi-Plant Support

    OEE comparison across locations.

    • Multi-location support
    • Cross-plant comparison
    • Unified dashboards
  8. Integration with Production Counters

    Seamless link with Robato hardware.

    • Hardware integration
    • Seamless connectivity
    • Real-time sync
  9. Cloud or On-Prem Deployment

    Choose what suits IT and compliance.

    • Cloud deployment
    • On-premise option
    • Hybrid support

Technical Specifications

Data Sources
LED counters, Smart counters, PLCs, sensors, operator terminals
Access
Web browser, Android app, Smart TV dashboards
KPIs
OEE, Availability, Performance, Quality, Target vs Actual, Downtime
Deployment
Cloud SaaS or On-Premise
Integrations
REST APIs, MQTT, database connectors, ERP/MES integration (optional)
Alerts
Email, in-app notifications (implementation dependent)

Deployment Options

Choose the deployment model that fits your IT infrastructure and compliance requirements.

YOUR FACTORYMachine 1Machine 2Machine 3GatewayLocal serverPlant dashboardCloudRemotedashboards

Industries Using OEE Monitoring Systems

  • Automotive OEMs and Tier-1 suppliers

  • Pharmaceutical & medical device manufacturers

  • Textile and garment factories

  • Electronics and PCB assembly lines

  • FMCG, food & beverage plants

  • General engineering, fabrication and CNC shops

Frequently Asked Questions

An OEE Monitoring System calculates and tracks Overall Equipment Effectiveness by measuring Availability, Performance and Quality for machines and production lines in real time.

Robato's OEE Monitoring Software collects production counts, downtime events and quality data from LED counters, PLCs and operators, then calculates OEE and displays dashboards for machines, shifts and plants.

Yes. The OEE Tracking System shows real-time OEE, Availability, Performance and Quality along with target vs actual and downtime status.

Yes. The system can read data from Robato production counters, PLCs and existing automation systems via protocol gateways or APIs.

Yes. Robato OEE Monitoring System can be deployed as a cloud SaaS solution or as an on-premise installation within your factory network.

Start Measuring and Improving OEE with Robato Systems

Connect your Production Counter LED Displays, Smart Counters, and Cloud / On-Prem Monitoring Systems to the Robato OEE Monitoring System and turn your plant into a truly data-driven factory.

Call now+61 478 251 187

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