Production Monitoring Software – Real-Time Factory Monitoring, Downtime & OEE Insights
The Robato Production Monitoring Software gives factories real-time visibility of their production output, downtime, shift performance, OEE KPIs and machine status. It connects seamlessly with sensors, PLCs, LED production counters, Android apps, Smart TVs and cloud/on-premise dashboards to provide a complete digital solution.
Sensors, PLCs, LED displays, the operator app and Smart TV dashboards, connected to one live dashboard
What is production monitoring software?
The software gathers data from:
Machine sensors
(IR, proximity, optical, encoders)
PLC I/O signals
LED production counters
Operator Android apps
On-prem or cloud databases
Key software features
Real-Time Dashboard
Live production, target vs actual visibility.
Live production data · Target vs actual · Visual KPIs
Job & Batch Tracking
Automatic cycle count with job ID tracking.
Job ID tracking · Batch management · Auto cycle count
Shift Performance
Monitor performance by shift.
Shift monitoring · Performance comparison · Shift reports
Downtime Detection
Automatic detection with reason codes.
Auto detection · Reason codes · Classified logging
OEE KPIs
Availability, Performance, Quality metrics.
Availability · Performance · Quality
Multi-Machine Monitoring
Monitor multiple machines and lines.
Multi-machine · Multi-line · Department view
Smart TV Dashboards
Shop floor visibility on large screens.
Smart TV display · Auto-refresh · Custom layouts
Android Mobile App
For operators and supervisors.
Job updates · Downtime logging · Live monitoring
Maintenance Alerts
Event logs and maintenance notifications.
Alert notifications · Event logs · Maintenance tracking
Custom Reporting
Data export and custom reports.
Custom reports · Data export · Scheduled reports
Role-Based Access
For operators, supervisors and managers.
Operator access · Supervisor view · Manager dashboard
API Integration
Connect with ERP/MES systems.
ERP integration · MES connectivity · Custom APIs
Hardware integrations supported
LED Production Counters (Red & RGB)
Production Counting Devices
Machine Cycle Sensors
PLC Signals (Digital Inputs)
Andon Systems & Tower Lights
Smart TVs and Display Panels
Deployment options
Cloud-Based SaaS
Access data from any device across multiple factory locations.
Multi-location access · No server maintenance · Auto updates
On-Premise (Local Server)
Ideal for pharma, medical, automotive and defence environments where data must stay inside the factory.
Data stays local · Full control · No internet required
Hybrid Deployment
Local processing + cloud analytics for multi-site aggregation.
Best of both · Multi-site analytics · Local processing
Technical specifications
- Platform
- Web, Cloud, Android, Local Server
- Communication
- MQTT, HTTPs, WebSocket, TCP/IP
- Data Inputs
- PLC, sensors, counters, button triggers, app
- Reporting
- Daily, Shift, Batch, Machine, OEE Reports
- Dashboards
- Smart TV, Web UI, Mobile UI
- Security
- Role-based access & encrypted communication
Industries using production monitoring software
Automotive & EV manufacturing
Textile, spinning & weaving plants
Pharmaceutical & medical device companies
Electronics & PCB manufacturing
FMCG & packaging industries
CNC, machining & fabrication units
Digitize your factory with production monitoring software
Smart Production Monitoring: Advanced real-time production visibility and analytics.
Production Monitoring Solution: Complete hardware and software ecosystem.
OEE Monitoring: Complete OEE tracking with availability, performance and quality.
Production Counter LED Display: Industrial LED displays for real-time production counting.
Frequently asked questions
It is a digital system that collects and displays real-time production data from machines, operators and sensors to monitor output, downtime, OEE and job performance.
Yes. Robato supports both cloud-based and on-premise deployments depending on factory requirements.
Yes. LED counters push real-time production, target and shift data directly into the software.
Yes. The software includes full downtime tracking and OEE calculation covering Availability, Performance and Quality.
Yes. Unlimited machines, production lines and departments can be monitored.
Yes. An Android app is available for operators and supervisors to update job details, shift information and downtime reasons.
Yes. The software receives real-time data from sensors, PLC digital I/Os and external counting devices.
Yes. Smart TV dashboards are supported for live shop-floor production display.
Yes. APIs are available for integration with ERP, MES or SAP systems.
Yes. Production can be tracked by job ID, batch number, order number or machine cell.