Smart Production Monitoring
Real-Time Production, Downtime & OEE Visibility
Robato Smart Production Monitoring transforms your factory into a digital, connected production environment. Powered by sensors, PLCs, IoT devices, LED counters, Smart TVs, Android apps and cloud analytics, it offers real-time monitoring of production counts, job progress, downtime, shift output, machine status and OEE KPIs.
- Target
- 1,000
- Actual
- 920
- Downtime
- 00:12
- OEE
- 76%
Example readings, from the line board in the photo
What is smart production monitoring?
It eliminates:
- Manual data entry
- Delayed reports
- Inaccurate logs
- Lack of shift visibility
How smart production monitoring works
Sensors and PLCs collect cycle counts and machine status
LED Production Counters show Target/Actual/Shift output
Android App updates job ID, downtime reasons and shift changes
Smart TV dashboards show multi-machine production
Cloud/on-prem servers process real-time analytics
OEE, downtime, production trends and machine health are displayed live
Components of Robato smart production monitoring
- LED Production Counters: Track Target | Actual | Balance | Shift Output in real time.
- Smart TV Dashboards: Display multiple machines across departments on large screens.
- Android Mobile App: Update jobs, downtime reasons and shift information instantly.
- IoT Gateway / PLC Integration: Receives machine signals for automated cycle and status detection.
- Cloud / On-Prem Monitoring Portal: View production data from anywhere in real time.
Key features
Live Production Tracking
Real-time visibility of production counts.
- Live counting
- Instant updates
- Real-time sync
Automatic Cycle Counting
No manual input required.
- Sensor-based
- PLC integration
- Error-free counting
Real-Time Downtime Detection
Instant alerts for production stops.
- Auto detection
- Instant alerts
- Root cause tracking
Machine Status Visibility
Running / Idle / Breakdown status.
- Running status
- Idle detection
- Breakdown alerts
Shift-Wise Production Insights
Track performance by shift.
- Shift tracking
- Shift comparison
- Shift reports
Job ID & Batch Tracking
Track by job and batch.
- Job ID tracking
- Batch-wise data
- Order tracking
Operator Login & Accountability
Track operator performance.
- Operator login
- Accountability
- Performance tracking
Smart TV Dashboards
Large display visibility.
- Multi-machine view
- Department-wise
- Auto-refresh
Mobile App Control
Control from anywhere.
- Android app
- Job updates
- Remote access
LED Andon-Style Alerts
Visual alerts for issues.
- LED alerts
- Andon integration
- Color-coded
OEE Analytics (A/P/Q)
Complete OEE visibility.
- Availability
- Performance
- Quality
Exportable Reports
Download and share data.
- Excel export
- PDF reports
- Scheduled reports
Industries using smart production monitoring
- Automotive & EV manufacturing
- Pharma & medical devices
- Electronics & PCB assembly
- CNC, machining & fabrication
- Textile, weaving & garment plants
- FMCG & food processing units
- Injection molding & packaging units
Digitize your factory with smart production monitoring
Production Monitoring Software: Comprehensive software for real-time production monitoring.
Downtime Monitoring: Track and analyse machine downtime with detailed reports.
OEE Tracking: Real-time OEE with availability, performance and quality.
LED Production Counters: LED displays showing target vs actual output in real-time.
Frequently asked questions
A system that tracks real-time production data using IoT, sensors, PLCs and cloud dashboards for live factory visibility.
Smart monitoring is fully automatic, real-time and error-free unlike manual tracking which is delayed and prone to mistakes.
Yes. LED counters automatically push data to the monitoring system.
Yes. The system detects idle time, breakdowns and slow cycles with automatic alerts.
Yes. Availability, Performance and Quality KPIs are automatically calculated.
Yes. You can monitor production remotely from anywhere using cloud dashboards.
Yes. Android apps allow job updates, shift start/end, downtime reasons and operator inputs.
Yes. Unlimited machines and production lines can be monitored.
Yes. Smart TV dashboards display multi-machine monitoring across departments.
Yes. Both on-premise and cloud hosting options are supported.