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Chennai is India's manufacturing backbone for automotive parts, bicycle components, hosiery, garments, fasteners, tools, plastic molding, machine parts, metal processing, and casting industries.
Factories in Chennai run high-speed production lines where every piece counted matters — for planning, customer delivery, quality, and profitability.
However, many factories still rely on manual counting, basic tally sheets, or outdated counters, which lead to:
Common Challenges:
Robato Systems solves these challenges with an intelligent and automated Production Counting System in Chennai, equipped with:
Whether you run 5 machines or 500, our counting system gives accurate, real-time, and reliable production data — directly from the shop floor.
Robato Systems understands the fast-paced manufacturing environment of Chennai — especially industrial zones and the city's large manufacturing clusters.
Our system is engineered for durability, accuracy, and long operational hours.
✔ High-speed, accurate counting for fast production lines
✔ Integrates with any sensor or machine
✔ LED displays visible across the shop floor
✔ Android & Smart TV apps for real-time tracking
✔ Connects with cloud production monitoring software
✔ Wireless/WiFi/Ethernet communication options
✔ Custom digit sizes & display formats
✔ Rugged industrial-grade build quality
✔ Onsite support across Chennai
We provide end-to-end solutions — hardware + software + installation + support.
Our solutions fit every type of manufacturing unit, whether manual, semi-automatic, or fully automated.
Factory-grade LED displays that show real-time production count.
A connected system for factories adopting Industry 4.0.
Transforms any Android Smart TV into a live production dashboard.
Control your counters through a dedicated Android app.
For machines that produce very fast items like nuts, bolts, bearings, bicycle parts, plastic components, or packaging units.
Shows production metrics + downtime + alerts.
Our systems track far more than just count.
Live production numbers with zero delay.
Perfect for shift planning.
Helps identify slowdowns.
Monitor performance efficiency.
Shift start, break, changeover.
Track OK/NOK output.
Central dashboards for supervisors.
Automated counting ensures accuracy.
Managers get real-time data.
Data-driven decisions reduce bottlenecks.
Perfect for Kaizen, TPM, 5S & ISO audits.
Accurate shifts = better forecasting.
System runs automatically after setup.
Shift-wise, line-wise performance is clearly visible.
Optimizes utilization of existing resources.
Our systems are widely used in:
Fasteners, Nuts & Bolts Manufacturing
Bicycle Parts & Components
Hosiery & Garment Units
Tools & Hardware Manufacturing
CNC & Lathe Machine Shops
Plastic Injection Molding Industries
Casting & Forging Units
Packaging & Printing Units
Electrical & Home Appliance Manufacturing
Agriculture Equipment Manufacturing
Chennai's industries benefit greatly from accurate and automated production counting.
Robato Systems provides full support in:
Our team ensures fast installation, training, AMC & dedicated support.
Quick & Reliable
Our Production Counting System connects with:
Full cloud-based dashboards.
Classified downtime & productivity losses.
Global standard OEE metrics.
Alerts for breakdown, quality, material call.
Automatic data flow to enterprise systems.
Chennai's manufacturing sector is becoming globally competitive. Accurate production counting is essential to:
Reduce wastage
Improve planning
Increase throughput
Boost global export compliance
Enable digital transformation
Track productivity every hour
Factories that digitize production visibility outperform competitors significantly.
Find answers to common questions about our Production Counting System.
Still have questions?
CONTACT USTransform your shop floor with real-time production tracking. Contact Robato Systems today for a customized solution.