MachinoX Pro - Production Monitoring System

Production Monitoring System in Pune – Real-Time IoT Dashboards & Factory Productivity Solutions

Pune is one of India's most advanced manufacturing cities — home to automotive giants, engineering units, CNC machining plants, electronics manufacturers, pharmaceuticals, and modern packaging industries.

As factories scale, the need for real-time visibility into production becomes essential for achieving consistent output, reducing downtime, and optimizing workforce efficiency.

This is where Robato Systems steps in.

We provide a full-stack Production Monitoring System in Pune, integrating:

IoT devices
Machine data capture
LED display counters
Operator input terminals
Smart TV dashboards
Mobile apps
Cloud-based analytics
OEE tracking & downtime reporting

Our system gives Pune manufacturers the power to see production data live — across every shift, every line, and every machine — no matter where they are.

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Production Monitoring System in Pune
Real-time Data
Live Monitoring
OEE Tracking
Why Choose Us

Why Pune Manufacturers Trust Robato Systems

Pune industries face operational challenges such as manpower dependency, lack of real-time visibility, inconsistent reporting, complex shift structures, and downtime analysis gaps. Robato Systems solves all these challenges with smart, intuitive, and powerful monitoring solutions.

What Makes Us the Preferred Choice?

In-house development of hardware + software

Scalable for 1 machine to 1,000+ machines

Real-time dashboards accessible on mobile, TV & PC

Advanced OEE, downtime, and efficiency analytics

Customizable for every industry vertical

Seamless integration with legacy machines

Onsite support across Pune & surrounding areas

Fast implementation & operator-friendly UI

We don't just provide software — we provide complete transformation for your production floor.

System Components

Core Components of Our Production Monitoring System

Our solution is modular and can be adopted in stages:

COMPONENT 1

1. IoT Data Acquisition Module (DAQ)

The heart of the system — collects machine data in real-time.

Key Features:

  • Captures pulse count, cycle time, machine status
  • Connects to sensors or PLC signals
  • WiFi/Ethernet-enabled
  • Works with any machine (old or new)
COMPONENT 2

2. Cloud-Based Production Monitoring Software

A powerful web application built for supervisors, managers, and plant heads.

Key Features:

  • Real-time tracking of Actual vs Target
  • Shift-wise reports
  • Downtime capture & categorization
  • Productivity heat maps
  • Comparison across lines, machines & shifts
  • Centralized dashboards for multi-plant enterprises
COMPONENT 3

3. Android Mobile Application

Designed for on-the-go monitoring.

Key Features:

  • Instant alerts for downtime
  • Live production count
  • Approval & escalation workflow
  • Performance reporting
COMPONENT 4

4. Smart TV Production Dashboard

Perfect for shop-floor visibility.

Key Features:

  • Hourly Output
  • Target vs Actual
  • Line Status
  • OEE & Efficiency
  • Downtime Events
COMPONENT 5

5. Andon Alerts & Display Boards (Optional)

Real-time alerts for breakdown, quality issues, material shortage. Integrates perfectly with monitoring data.

Real-Time Features

What the System Monitors in Real-Time

Our Production Monitoring System automatically captures:

⚙️

Machine-Level Data

  • Cycle time
  • Counts (OK / NOK)
  • Machine speed
  • Idle time / Run time
👤

Operator Inputs

  • Downtime reason
  • Quality issues
  • Setup changeover
📊

Production KPIs

  • Target vs Actual
  • Efficiency %
  • OEE (Availability, Performance, Quality)
  • Shift, hourly & daily performance
🔔

Alarms & Alerts

  • SMS / WhatsApp / Email notifications
  • Escalation triggers for prolonged downtime

This transforms your factory into a smart, data-driven operation.

Benefits

Major Benefits of a Production Monitoring System in Pune

Manufacturers across Pune are moving towards Industry 4.0 — and our solution accelerates that journey.

Real-Time Visibility

No delays, no manual reporting — data is live.

Reduce Downtime

Instant alerts help maintenance teams respond faster.

Improve Efficiency & OEE

Focus on problem areas to boost productivity.

Accurate Decision-Making

Reports show true performance of shifts & machines.

Cut Costs & Increase Output

Identify bottlenecks, tool wear issues, manpower gaps.

Reduce Dependency on Supervisors

The system captures everything automatically.

Enhance Customer Deliveries

Predictive insights improve planning & reliability.

Industries We Serve

Industries in Pune Using Our Monitoring System

We serve a wide spectrum of manufacturers across Pune:

Automotive & Auto Components

Engineering & CNC Machining Units

Plastic Injection Molding

Electronics & PCB Assembly

Pharmaceutical Manufacturing

Packaging & Printing

Machine Tool Manufacturers

Food & FMCG

Rubber & Die Casting

Fabrication & Sheet Metal

Our system adapts to ANY industry that requires counting, monitoring, and analysis.

Local Coverage

Local Coverage Across Pune

We provide installation, integration, and support in:

Industrial Area 1
Industrial Area 2
Industrial Area 3
Industrial Area 4
Industrial Area 5
and all surrounding industrial zones

Our Pune clients appreciate our quick response time and hands-on support.

Quick Response Time

Pune
24 hrs
Remote Support
Instant
Installation
Same Day
Additional Features

Additional Features That Make Robato Systems Unique

Custom reports designed per your requirement

Unlimited machines and users

API integration with ERP systems

Multi-plant centralized monitoring

Operator scorecards

Shift scheduling & attendance integration (optional)

Production forecasting module

We continuously upgrade our platform to match global industry standards.

Why Implement Production Monitoring in Pune NOW?

Pune's industrial ecosystem is evolving rapidly with increasing automation and global competition. To maintain quality, reduce cost, and deliver faster — real-time production insights are no longer optional.

📊 Factories using digital monitoring see 10–35% improvement in productivity within months.

With Robato Systems, your factory becomes:

SmarterFasterMore accurateMore predictableMore profitable
FAQ

Frequently Asked Questions (FAQ)

1. What is a Production Monitoring System?

2. Do you provide installation in Pune?

3. Can your system integrate with old machines?

4. Does the system calculate OEE?

5. How many machines can we monitor?

6. Can we monitor the factory from mobile?

7. Is internet mandatory?

8. Do operators need training?

9. Can we get customized reports?

10. What is the typical implementation time?

11. Does it reduce downtime?

12. Can the system integrate with ERP?

Get Production Monitoring System in Pune

Ready to transform your factory in Pune? Contact Robato Systems today for a customized Production Monitoring System. Improve visibility, efficiency, and profitability with our Industry 4.0 solutions.

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Free Consultation
Quick Implementation
24/7 Support